Quality Policy

Introduction

This Quality Management Manual outlines the quality control and assurance procedures implemented by Musa Poly Pack, a leading manufacturer of HDPE (High-Density Polyethylene), LLDPE (Linear Low-Density Polyethylene), and polymer products. It serves as a comprehensive guide to ensure the consistent production of high-quality products that meet all applicable industry standards and regulations.

This manual applies to all aspects of the manufacturing process for HDPE, LLDPE, and polymer products at Musa Poly Pack. It encompasses the following areas:

a. Material Procurement and Inspection
b. Production Processes
c. Quality Control and Testing
d. Documentation and Record-Keeping
e. Continuous Improvement Initiatives

Quality Policy

At Musa Poly Pack, we are committed to delivering HDPE, LLDPE, and polymer products that meet the highest industry standards and customer requirements. Our dedication to compliance, customer satisfaction, and continuous improvement drives our Quality Policy.

Quality Policy Statement

Musa Poly Pack is dedicated to producing HDPE, LLDPE, and polymer products of uncompromising quality that conform to all applicable industry standards and regulations. We strive to achieve customer satisfaction by providing products that meet or exceed their expectations.

Quality Management System (QMS)

Quality Objectives

Musa Poly Pack has established the following Quality Objectives to drive continuous improvement and achieve excellence in product quality:

a. Ensure compliance with ASTM D7176-05, GM13, ISO 9001:2015, and other relevant industry standards for HDPE, LLDPE, and polymer products.
b. Conduct thorough material testing, thickness verification, and welding integrity checks (where applicable) to ensure product consistency.
c. Enhance customer satisfaction through proactive communication and prompt resolution of inquiries and concerns.
d. Foster a culture of continuous improvement by regularly evaluating processes and implementing corrective actions.

Responsibilities

The responsibility for implementing and maintaining the Quality Management System is distributed as follows:

  • Management: Top management is responsible for establishing quality policies and objectives, as well as allocating the necessary resources to maintain the QMS.

  • Quality Assurance Team: This team oversees quality control activities, conducts audits, and ensures adherence to established standards.

  • Production Staff: Production personnel are accountable for following established procedures and maintaining product quality throughout the manufacturing process.

Document Control

This section outlines procedures for document control, including document creation, approval, distribution, and revision. All documents related to the Quality Management System are centrally stored and easily accessible to relevant personnel.

Record Keeping

Musa Poly Pack maintains comprehensive records of all quality control activities, tests, and inspection results. These records are retained for the specified period and are made available for review during audits or as required by regulatory authorities.

Quality Control Procedures

  • Material Procurement and Inspection: Detailed procedures for material selection and approval from reputable suppliers, with inspection criteria to verify the quality and compliance of incoming raw materials.

  • Production Processes: Standard operating procedures (SOPs) for the manufacturing of HDPE, LLDPE, and polymer products, including process controls to ensure consistency in product dimensions and properties.

  • Quality Testing: Specifications for material testing, thickness verification, welding integrity checks (where applicable), and the calibration and maintenance of testing equipment.

Non-Conformance and Corrective Action

Procedures are in place to identify, document, and address instances of non-conformance. Corrective and preventive actions are implemented to prevent recurrence.

Training and Competence

Training programs ensure that all employees possess the necessary knowledge and skills to perform their roles effectively.

Continuous Improvement

Musa Poly Pack promotes a culture of continuous improvement through regular management reviews, data analysis, and the implementation of corrective and preventive actions.

Customer Feedback and Satisfaction

We have a systematic process to collect, analyze, and respond to customer feedback and complaints, aiming to enhance customer satisfaction.

Internal Audits

Regular internal audits assess the effectiveness of the QMS and identify areas for improvement.

Management Review

Top management conducts periodic reviews of the Quality Management System to ensure its effectiveness and alignment with organizational goals.

This Quality Management Manual is a living document, subject to periodic review and updates to reflect changes in regulations, industry standards, or business requirements. Musa Poly Pack is committed to adhering to the principles outlined in this manual and continuously improving the quality of our HDPE, LLDPE, and polymer products.